Hematology analyzers are highly valued by doctors due to the rich diagnostic information they provide, becoming essential tools in clinical routine inspections. The manufacturing and engineering of blood analyzers require careful attention to detail, especially in overcoming the limitations of HDI PCBs. To achieve optimal performance, they use specialized high-speed laminates, copper and aluminum substrates, ceramics, and coatings.
These blood analyzers demand higher standards of stability and safety, necessitating advanced technology to support the printed circuit boards. Additionally, they face challenges in compatibility when integrating and connecting with other functions and must adhere to stringent manufacturing processes.
For effective signal transmission, advanced soldering technology is essential for circuit boards, especially when it comes to creating small-sized PCBs.
At KingshengPCBA, we have optimized the route layout and design, focusing on complex processes such as small interfaces, crosstalk management, and grounding. We manufacture our products to the highest standards to ensure their reliability.
We offer PCB manufacturing and printed circuit board assembly services specifically for the medical industry. With our extensive experience working with various clients in this sector, we have developed expertise that allows us to provide customized solutions tailored to your needs. Our facility features seven fully automatic SMT patch lines that operate 24 hours a day, ensuring quick production of PCBA products for blood analyzers.
In addition, we provide component procurement, assembly testing, and other related services. For all our PCBA products, we conduct Online Automated Optical Inspection (AOI) testing, BGA X-ray testing, and functional testing to guarantee quality and performance.
Precision Engineered for Life-Saving Diagnostics
Introduction: The Critical Role of PCBs in Modern Healthcare
In the high-stakes world of medical technology, Medical PCBs serve as the backbone of diagnostic and therapeutic devices, ensuring accuracy, reliability, and patient safety. Among the most demanding applications, Blood Analyzer PCBA solutions stand out—enabling rapid, precise blood testing for diseases, infections, and metabolic conditions.
At Kingsheng PCBA, we specialize in high-reliability PCBs that meet the stringent requirements of medical-grade electronics. Whether you need Medical PCBs for imaging systems or Blood Analyzer PCBA for point-of-care diagnostics, our solutions are engineered to exceed ISO 13485 and FDA standards.
Why Choose Our Medical PCBs?
1. Uncompromising Quality for Patient Safety
Medical devices demand zero-tolerance for failure. Our Medical PCBs are designed with:
Biocompatible materials (e.g., halogen-free laminates) for implantable devices.
High-density interconnects (HDI) for compact, multi-functional designs.
100% electrical testing to eliminate defects.
2. Precision Engineered for Blood Analyzer PCBA
For Blood Analyzer PCBA, we integrate:
Low-noise signal pathways for accurate sensor readings (e.g., hematocrit, glucose).
Thermal management systems to stabilize reagent temperatures.
EMI shielding to prevent interference from nearby equipment.
3. Compliance with Global Medical Standards
Our PCBs adhere to:
ISO 13485:2016 (medical device quality management).
IEC 60601-1 (electrical safety for medical equipment).
FDA 21 CFR Part 820 (quality system regulations).
4. Customization for Diagnostic Workflows
We tailor designs for:
High-speed data processing (e.g., flow cytometry PCBs).
Miniaturization for portable blood analyzers.
Long-term firmware updatability to extend device lifespans.
Applications of Our Medical PCBs & Blood Analyzer PCBA
1. Laboratory Diagnostics
Hematology analyzers for CBC (complete blood count) testing.
PCR machines for infectious disease detection.
2. Point-of-Care Testing (POCT)
Handheld blood glucose monitors.
Coagulation analyzers for emergency rooms.
3. Wearable Health Monitors
Continuous glucose monitoring (CGM) systems.
Patch-based electrolyte sensors.
4. Imaging & Surgical Equipment
Ultrasound PCBs with high-frequency signal integrity.
Robotic surgery control boards.
Key Features of Our Blood Analyzer PCBA
1. Ultra-Precise Sensor Integration
Optical sensors for hemoglobin measurement (±1% accuracy).
Impedance-based cell counting with noise suppression.
2. Robust Fluid Handling
Leak-proof conformal coating for reagent exposure.
Self-cleaning electrode circuits to prevent contamination.
3. Connectivity & Data Security
HIPAA-compliant Bluetooth/Wi-Fi modules.
Encrypted data transmission for patient privacy.
4. Fail-Safe Mechanisms
Automatic calibration checks before each test.
Redundant power inputs for uninterrupted operation.
Technical Specifications Comparison
| Parameter | General Medical PCB | Blood Analyzer PCBA |
| Signal Accuracy | ±0.1% voltage tolerance | ±0.5% sensor reading deviation |
| Operating Environment | 15–35°C (clinical settings) | 4–40°C (with humidity compensation) |
| MTBF (Mean Time Between Failures) | 100,000+ hours | 50,000 test cycles (with maintenance) |
| Cleanliness Standards | IPC Class 2 | ISO Class 5 (cleanroom assembly) |
Case Study: Revolutionizing Hematology Testing with Blood Analyzer PCBA
Client Challenge: A diagnostics startup needed a miniaturized, high-throughput PCB for a portable blood analyzer targeting rural clinics.
Our Solution:
Developed a 6-layer HDI PCB with integrated fluidic channels.
Reduced power consumption by 30% using low-noise amplifiers.
Achieved CLIA-waived status for simplified regulatory approval.
Results:
50% faster test results compared to legacy systems.
15% cost reduction per device due to optimized component placement.
Why Partner with Us?
1. End-to-End Medical Electronics Expertise
Risk management per ISO 14971.
Lot traceability for recalls and audits.
2. Rapid Prototyping to Volume Production
3-week prototype turnaround.
Scalable to 100,000+ units/month.
3. Lifetime Technical Support
FDA submission documentation assistance.
On-site failure analysis.
Conclusion: Advancing Healthcare Through Precision Electronics
From ER blood analyzers to wearable diagnostics, our Medical PCBs and Blood Analyzer PCBA solutions empower the next generation of life-saving technologies.
Contact us today to discuss your project’s compliance and performance requirements!
Please send Email to kspcba@c-alley.com or call us through +86 13828766801 Or submit your inquiry by online form. Please fill out below form and attach your manufacturing files( PCB Gerber files and BOM List) if need quotation. We will contact you shortly.
+86 13828766801
kspcba@c-alley.com
https://www.kingshengpcba.com/
2/F, Building 6, Tangtou 3rd Industrial Zone, Tangtou Community, Shiyan Town, Baoan District, Shenzhen, China, 518108
We would also like to thank our customers for their trust and support. The company's outstanding achievements are mainly due to the loyalty of our customers, which also encourages and spurs our company to forge ahead.
